A CNG Sequential Reducer is a critical component in CNG (Compressed Natural Gas) vehicles, responsible for converting high-pressure gas from the tank into a lower, manageable pressure suitable for the engine. It is part of the sequential injection system, which ensures gas is delivered to each engine cylinder in the correct sequence for efficient combustion. By reducing the pressure from over 200 bar to around 1-2 bar, the reducer ensures optimal fuel flow, enhancing engine performance and fuel efficiency.
The sequential reducer also plays a key role in dual-fuel operation, allowing the vehicle to seamlessly switch between CNG and gasoline. Made from durable materials, it helps prevent engine wear, ensuring the longevity of both the engine and the entire CNG fuel system. With safety features to prevent leaks and ensure safe operation, the CNG sequential reducer is essential for the smooth, efficient, and safe functioning of CNG-powered vehicles.
An Electronic Control Unit (ECU) model is a crucial component in modern vehicles, responsible for managing and controlling various electronic systems within the vehicle. It acts as the brain of the vehicle, processing inputs from sensors and making real-time adjustments to ensure optimal performance. In CNG vehicles, the ECU model specifically manages the fuel injection system, ensuring the correct amount of natural gas is delivered to the engine. It controls the sequential injection process, adjusts fuel pressure, monitors engine performance, and ensures smooth transitions between CNG and gasoline operation. The ECU model enhances efficiency, reduces emissions, and improves overall vehicle performance. Read More
An injector is a critical component in both gasoline and CNG vehicles, responsible for delivering fuel into the engines combustion chamber. In CNG vehicles, the CNG injector precisely sprays compressed natural gas into the engine at the right time and in the correct amount for efficient combustion. This ensures optimal fuel efficiency, smooth engine performance, and reduced emissions. CNG injectors are typically controlled by the vehicles Electronic Control Unit (ECU), which adjusts fuel delivery based on engine demand. A properly functioning injector is essential for maintaining engine power, fuel economy, and the longevity of the vehicles fuel system. Read More
A CNG gauge is an essential device in CNG-powered vehicles, designed to measure the level of compressed natural gas in the fuel tank. It displays the remaining fuel, typically through a digital or analog readout, indicating when the vehicle needs to be refueled. The gauge works by monitoring the pressure inside the tank, as CNG is stored at high pressure, and this pressure decreases as fuel is consumed. The gauge helps drivers manage fuel consumption, avoid running out of gas unexpectedly, and maintain vehicle performance. In cities like Delhi, where CNG vehicles are common for their environmental benefits, a reliable CNG gauge is crucial for safety, efficiency, and optimal fuel usage. Read More
A filling valve is a vital component in the CNG (Compressed Natural Gas) fueling system, allowing the transfer of compressed natural gas from a refueling station into the vehicles fuel tank. Located on the CNG tank, the filling valve controls the flow of gas during refueling. It ensures a secure and safe connection between the vehicles fuel tank and the fueling stations hose, preventing leaks or accidents. The valve is equipped with a special mechanism that only allows gas to flow into the tank when the nozzle is properly attached. Additionally, the filling valve is designed to withstand the high pressures at which CNG is stored, ensuring that refueling is both efficient and safe. This component is crucial for maintaining the integrity of the CNG fuel system, preventing overfilling, and ensuring that the fuel tank is filled to the correct capacity. In places like Delhi, where CNG is widely used as an eco-friendly fuel alternative, a reliable filling valve is essential for safe and effective refueling. Read More
A CNG (Compressed Natural Gas) MAP sensor is a specialized variant of the Manifold Absolute Pressure sensor designed for vehicles running on CNG fuel systems. Its primary function is to measure the pressure in the intake manifold and monitor the flow of CNG into the combustion chamber, ensuring precise control of the air-fuel ratio. Unlike gasoline MAP sensors, the CNG MAP sensor is calibrated to handle the unique properties of natural gas, such as its lower energy density and different combustion characteristics. The data collected by the CNG MAP sensor is sent to the Engine Control Unit (ECU), which uses it to regulate the injection of CNG, ensuring optimal combustion efficiency, reduced emissions, and enhanced fuel economy. Additionally, the sensor helps monitor the switch between CNG and gasoline in bi-fuel vehicles, maintaining seamless operation. If the CNG MAP sensor fails or provides inaccurate readings, it can lead to issues like misfires, reduced power, poor mileage, and increased emissions. The sensors environment in CNG systems often exposes it to higher pressures and varying temperatures, requiring robust design and periodic maintenance. Advanced CNG MAP sensors are equipped to withstand these conditions while ensuring precise and reliable measurements, playing a crucial role in achieving the eco-friendly benefits and performance efficiency that make CNG a popular alternative fuel choice. Read More
The change-over switch is an integral component of the CNG/LPG electronic circuit system and is typically installed on the vehicle dashboard, conveniently located near the drivers seat for easy access.
How the Switch Works
When the car is started (ignition is turned on), an orange light illuminates, indicating that the vehicle is running on petrol. As the accelerator is pressed and the engines RPM increases, the system automatically switches to CNG once a pre-set RPM threshold (usually programmed at 1200 RPM) is reached. At this point, green lights appear on the switch panel, signaling that the car is now operating on CNG. The number of green lights displayed also indicates the level of CNG available in the gas cylinder. If the driver wishes to switch back to petrol, even if CNG is still available, a single press of the switch will transition the fuel mode to petrol. The changeover is smooth, and the driver will not experience any knocking or interruptions during the fuel conversion process.
The CNG steel pipe is a vital component in CNG-powered vehicles, serving as the conduit through which compressed natural gas flows from the cylinder to the reducer in the engine compartment. This robust pipe, typically measuring approximately 5.9 meters in length, spans the length of the vehicle, connecting the cylinder compartment, usually located at the rear, to the engine compartment at the front. It plays a crucial role in ensuring the smooth and safe transfer of CNG under high pressure, which is essential for the efficient operation of the vehicle.
Given the critical nature of this component, the quality and reliability of the CNG steel pipe are paramount. High-quality CNG steel pipes are designed to meet the highest safety and performance standards. These pipes are manufactured using high-strength materials capable of withstanding the demanding conditions of high-pressure gas flow and exposure to various environmental factors such as temperature fluctuations, moisture, and road vibrations. To ensure reliability and safety, these CNG steel pipes undergo rigorous testing in diverse environments, simulating real-world conditions to validate their durability and performance.
Furthermore, these CNG steel pipes adhere to the internationally recognized ISO 15500 standard, which governs the safety and performance of components used in gaseous fuel systems. This compliance ensures that the pipes are not only reliable but also meet global benchmarks for quality, safety, and environmental responsibility. By combining exceptional strength, precision engineering, and adherence to international standards, these pipes play a key role in enhancing the safety, efficiency, and reliability of CNG-powered vehicles worldwide.
“Excellent service and support. I have put this kit 3 months back and there is no need to visit this service station even once. And they have installed very good kit and i am getting 40 avg in my ignis in highway..”
Reviewed By : Baldev Raj, Delhi
“Good place for CNG installation. They provide CNG on papers. They provide fast service. Their staff members are good and quick in their work. They have done their work very finely and quickly..”